Product
- Permanent splices for heavy duty beltsSUPER-SCREW® range
SUPER‑SCREW® Security
Permanent splices for heavy duty belts
The first splice in the world with a safety indicator
In order to optimize your maintenance and your conveyor downtime, MLT teams have revolutionized the world of splicing with the SUPER-SCREW® SECURITY, equipped with a safety indicator.
This new system allows you to predict and then anticipate the time to change your splice, offering you a considerable reduction in downtime.
Advantages
Advantages
- Safety: red border visible when the junction must be replaced
- Permanent solution
- Perfect integration in the belt
- Optimizes your productivity
- Easy and quick to install (1 to 2 persons)
- Self installation, low investment
- Leak proof and flexible
- Compatible with small pulley diameter
- Compatible with conveyor scrapers
Surface mine
Cement plant
Quarry
Airport
Food industry
Automotive industry
Brickwork and tile factorie
Cardboard and paper mill
Cereal
Construction and concrete plant
Fertilizer and chemical
Foundry and steel mill
Wood industry
Logistics
Port
Sugar factory
| Belt thickness before skiving | mm | 5+3 | 6+2 | 6+3 | 8+3 | 10+3 | |||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| inch | 3/16’’ + 1/8’’ | 1/4’’ + 1/16’’ | 1/4’’ + 1/8’’ | 5/16’’ + 1/8’’ | 3/8’’ + 1/8’’ | ||||||||||
| Skiving blades (mm) | 4.5 | 3.5 | 6.5 | 2.5 | 6.5 | 3.5 | 8.5 | 3,5 | 10.5 | 3,5 | |||||
| Type* | Type of belt | Belt tension | Operating tension | Min pulley Ø, mm | Screw dimensions | ||||||||||
| N/mm | PIW | ||||||||||||||
| 65 | 630/2 | 630/3 | 630 | 360 | 200 | 5x14 - 5x16 | |||||||||
| 630/4 | |||||||||||||||
| 85 | 800/2 | 800/3 | 800 | 450 | 250 | 5x16 - 5x18 | |||||||||
| 800/4 | |||||||||||||||
| 100 | 1000/3 | 1000/4 | 1000 | 570 | 300 | 5x18 - 5x20 | |||||||||
| 1000/5 | 1000/6 | ||||||||||||||
| 105 | 1000/3 | 1000/4 | 1000 | 570 | 350 | 5x20 - 5x22 | |||||||||
| 1000/5 | 1000/6 | ||||||||||||||
Spacers: One size spacer
*Our splicing solutions have been engineered for normal applications.
For tough and abrasive environments, we encourage you to select an upper Super-Screw® size (please check specifications before)
Options
ABRASION RESISTANT
Description
SUPER-SCREW® is designed with a high abrasion resistant rubber of 50 mm³, useful for the most demanding and severe applications.
HEAT RETARDANT
Description
SUPER-SCREW® can be installed in systems with temperatures up to 150°C (302°F) continuous and 170°C (338°F) flash.
FIRE RESISTANT
Description
SUPER-SCREW® fabricated in accordance with ISO 340 and ISO 284, ensures your security of silos and underground mines in fire resistant and antistatic environnements.
HEAT RESISTANT
Description
SUPER-SCREW® can be installed in systems with temperatures up to 150°C (302°F) continuous and 170°C (338°F) flash.
OIL RESISTANT
Description
SUPER-SCREW® is also available for surfaces which require oil and solvent resistance.
VERY LOW TEMPERATURE
Description
SUPER-SCREW® resists even at low temperatures until -30°C (-22°F) (-50°C (-58°F) on demand).
Types of steel for screws and inserts available
Content
Steel screws and inserts
High resistance, it’s the perfect choice for most applications : quarries, cement plants, mines, etc.
Stainless steel screws and inserts - 316 non-magnetic
For resistance in corrosive and saline applications : gold mines, phosphate mines, sorting center, fertilizer plant, recycling facilities and salt handling, etc.
Packaging
Content
- 65 - 100 : In roll of 3 (stainless steel only) or 5 (steel only)**, 10 and 25 m.
- 105 : In roll of 3 (stainless steel only) or 5 (steel only)**, 10 and 15 m.
- In kit, pre-assembled and cut to lenght, for belt widhts of 650, 800, 1000, 1200, 1400 mm.
Includes:
- Installation tools
- Customization*
*Reserved for partners contracts
**3 or 5 m depending on the quality of the coating, please consult us.
Simple tools to help you
Content
Installation template kit (included)
- Screw selection tool
- Super-Screw® Installation template guide
Cordless tool kit (17 elements) (option)
- Cordless belt skiver and accessories
- Cordless powered driver and accessories
- PPE
Certified Installer Training (option)
- An official training program conducted by MLT professionals
- Theoretical + practical
Our success
stories
Who better than you to explain how MLT contributes to your success?
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Customer type
Description
Identify your sector of activity and find the solution adapted to your problems
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