Conveyor belt tracking
Have you ever noticed misaligned conveyor belts?
Do you wonder how to keep your belt perfectly tracked?
Our conveyor belt tracking solution is here to help you avoid this common mistracking problem and avoid spillage or damages.
Your conveyor belts will have an extended life and productivity will be increased.
StarTracker™
The revolutionary conveyor belt tracker
An ingenious conveyor belt tracking system to keep your belts tracked. The StarTracker™ is the first self-tracker in the world. It is available in several models. The fully adjustable standard model is known as StarTracker™. Compatible with SUPER‑SCREW®*, ISC™, and FIX'N GO®*.
*Registered trademark…
Benefits of conveyor belt tracking
Some key benefits of implementing effective tracking of your conveying equipment include:
- Extended equipment lifespan
- Increased productivity and profitability
- Reduced downtime
- Minimized damage and spillage risks
Keep your conveyor belts perfectly tracked with MLT Group
Conveyor belt mistracking is a widespread challenge across many industries, for both light-duty and heavy-duty applications. Whether caused by worn or improperly adjusted pulleys, misaligned idlers, or uneven belt tension, operational issues such as overloading, uneven distribution of the material transported, or excessive carryback, significantly impact the efficiency and safety of conveyor belt systems. Even the slightest misalignment can cause spillage, excessive wear, and potential damage to the equipment and structures, but it also increases power consumption and maintenance costs, ultimately driving up operational expenses and causing production delays. Preventing and correcting belt mistracking is therefore essential.
MLT’s conveyor belt tracking device is here to help you keep your conveyor systems tracked and avoid any misalignment! Equipped with an anti-clogging skirt and retaining locks for the idlers, this self-tracking system is adapted to both flat belt conveyors and troughing conveyors. It is also an economical choice as the idlers can be replaced in only a few minutes without replacing the whole installation.
The StarTracker™ comes in several dimensions, widths, and shapes and can be tailored to any conveyor configuration.
Choosing the right conveyor belt tracking unit
Selecting the right conveyor belt tracking tool is crucial for ensuring smooth operations and minimizing downtime.
The choice largely depends on specific operational requirements, including belt type, speed, and material load. With high-speed belts, tracking rollers or frames with advanced adjustment mechanisms are ideal for handling rapid changes in belt alignment. Belts transporting abrasive or heavy materials require durable tracking components designed to withstand wear and tear, such as hardened steel or polyurethane, for instance.
Another key factor to consider is automation. Systems equipped with sensors and automatic adjustments provide real-time corrections, reducing manual intervention and maintenance time.
Additionally, the installation environment matters. For instance, tracking units exposed to dusty or moist conditions should resist corrosion and material buildup.
Do you have a specific request or want further information on our conveyor belt tracking solutions? Our technical team is available to provide expert advice and help you find the right solution for your application. Do not hesitate to contact us!